laser cutter reservations are online

Fall 2020: This semester all laser cutting will be performed by laser cutter operators. There is no hands-on use due to Covid. We will supply all material used for your cuts and charge the cost to your plotting account. You will submit your files in advance to be cut.

In summary, there is a three-step process:

Students are allowed to make reservations for 1-hour blocks for a maximum of two hours per week. Trying to reserve more than your allotted two hours will result in loss of laser privileges. A laser cutting technician will execute supplied laser cut files. Materials will be supplied and charged to a student’s plotting account. Failure to supply cut files for an appointment will result in loss of laser cutting privileges (the confirmation e-mail contains a cancellation link).

Laser cutter #4 is reservable only to cut paper products NO Plastics.

All laser reservations are reserved for 1 hour; if a job has more files than can be cut in that period of time they will be not be cut. Note some materials that are thick or dense will be slower to cut (acrylic, plywood, 3 ply chip). You will not be charged for uncut files, only what is used.

How to Submit Your File - Drop Box and Job Form

  • Submit your files on the G drive by following these steps:

    Step 1) Create a new folder on your computer desktop. Place all laser files inside of the folder. Name the folder using your NetID.

    Step 2) Move the folder to the laser dropbox into the laser folder you have reserved “G:\Student Drop\Drop box - Laser Cutter".

  • If you have several parts to cut, put each file as its own file. We will accept multiple drawings on one file.
  • Fill out the Laser Cutter Submission form .

fall 2020 Semester hours: M-F: 9AM-6PM

The school has one Universal Laser Systems X-660 laser cutter with single 50-watt laser, one PLS 675 with a 60-watt laser and two PLS 615D with dual lasers. They are located in Room 011 of Slocum Hall, around the corner from the Plotting Room. The laser cutters are managed by trained monitors, and the room is currently closed to students. All communication is through email. Materials cannot be supplied by the student.

ONLY work related to architecture courses by architecture students will be cut—no personal, non-architecture material. 

If room is closed, try:

  1. DesignWorks  at the Warehouse, 443-0479

Cost

There is no per-minute cost for laser cutting. You will be charged per sheet of material used for their submitted job. (see material cost breakdown below)

Material costs:

Chipboard 18x32”

1 ply $0.79
2 ply $1.75
3 ply $2.50
Tuff Black $1.25
Cream Pulp $1.09

 

Museum Board 18x32”

1 ply $2.09
2 ply $4.90
4 ply $8.80
Gray 2 ply $5.30
Gray 4 ply $8.95
2  ply Black $5.45
4 ply Black $9.95

 

Acrylic 16x32”

1/16” Clear $12.99
1/8” Clear $15.99
1/4” Clear $29.99

 

Plywood 12x24”

1/8” $4.79

Corrugated Cardboard

5/32” $1.50

 

Time Limits

Architecture students may reserved a maximum of two hours per week. This policy may be relaxed if there is no queue.

Laser cutting your files

Laser cutting is done by a trained technician. Students must watch a short training video prior to submitting the first time. YOUTUBE LINK HERE

Until further notice, you must use one of the supplied templates for submitting work (see next section below).

Picking up Completed Laser Cut Jobs

All completed jobs are located on the laser rack located in the main hallway. Your job will be placed in a tray labeled with your submission name. Please do not take the tray.

Laser Cutter Templates

You can now laser cut using AutoCAD, Rhino3D and Adobe Illustrator. Please cut directly from the application you are designing in; this prevents errors that occur in translation between programs. All files must use one of the supplied templates. The template files can be downloaded here (unzip to use) or obtained by logging onto a lab computer and looking under the G drive in the Student Resources folder in the ‘Laser Cutter Template’ subfolder. AutoCAD files can be saved in 2015 or earlier DWG format.

The templates provide a pre-defined bounding box that matches the laser cutter bed dimensions (18” x 32”). You can copy the bounding box as many times as you want in the same file; this way you won’t need to have multiple files. The template provides layer colors pre-set for cut, score, fold and skip (the score color will occur before cut).

Cut = blue - laser completely penetrates material
Score = red - laser makes shallow cut
Fold = yellow - laser makes deeper cut to allow natural folding
Skip = white - laser does not cut

Acceptable materials

  • Chipboard - up to 1/8” - edges will char
  • Museum board - up to 1/8” (black, brown, grey) - cuts nicely
  • Museum board - up to 1/8” (white, off-white) - edges will char
  • Illustrator board - up to 1/8” (white, off-white) - edges will char
  • Corrugated cardboard - up to 1/8”
  • Basswood - up to 1/8” - heavily charred edges and orange surface if not protected with paper masking
  • Plexiglas, Lucite, Acrylic - up to 1/4” thick
  • MDF - up to 1/4” thick
  • Plywood - up to 1/8” thick

Prohibited materials

Lexan, PVC, styrene, polyesters (including Dura-Lar and polycarbonate), PET films (including PETG), polypropylene, vinyl, glass, foam core, metal, fabrics, and any material not listed above. Prohibited materials could melt on the laser bed or release toxic gas. Plastics can release carcinogens such as benzene.

The SU Bookstore sells many of the acceptable materials, including acrylic. But please note, the bookstore also sells material that looks like acrylic but is not—this includes styrene, PETG and Dura-Lar, all of which are not permitted on the laser cutter.

Vector vs Raster Cuts

Only vector cuts are allowed, no raster cutting (it is too time-consuming). When choosing fonts in AutoCAD, make sure to use ONLY VECTOR fonts (which have a small TT symbol next to the names). Raster fonts take forever to cut and will not be cut.

AutoCAD Important Tip

Save time and headaches by running the OVERKILL command on your DWG file before laser cutting. This will remove duplicate lines and combine line and arc segments that overlap. If your file has lines on top of lines, it can result in a much slower cutting time, or excessive charring of the edges. From the AutoCAD command line, type overkill, or from the menus, click Express, Modify, Delete Duplicate. Don’t save over your original file in case something goes wrong.

Before submitting files for laser cutting using the AutoCAD template:

1. Make sure you are using the Autocad DWG template

2. Check layers and TURN OFF the cut, score and fold layers. All objects should DISAPPEAR in the template. If not, there is a mistake in the layers and you will want to fix it.

3. Once the layers are correct, the file can be PURGED (purge) of all excess layers. The ONLY layers should be the ones that come with the template. Erase EVERYTHING outside of the templates. All layers should be BY LAYER.

4. Explode and OVERKILL the drawing. This will clean up the drawing and save time.

etc.

Material costs are not reimbursed under any circumstance.

The school is not responsible for failed jobs, material damaged by the machine, jobs not finished before your deadline, or models left in the room after they have finished.

Questions

If you have questions about the laser cutters, please email the laser cutting technician soadigifab@gmail.com or set up a consult with the workshop manager Michael Giannattasio mgiannat@syr.edu in 007.